Motion Control Alpha / Motion Control Alpha / Robot / Products / Alutec - Alutec Group

cod. Motion Control Alpha

Alpha series is a system that controls the movements of Cartesian axes, which enables the fulfilment of linear and circular interpolation in the work area of the robot.


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Alpha Series

Alpha series is a system that controls the movements of Cartesian axes, which enables the fulfilment of linear and circular interpolation in the work area of the robot. Using programming software, you can easily load sequences of processes on the central unit memory, which is independent and can be subsequently controlled not only from the software and LCD panel, but also via serial commands, inputs and outputs and CANOpen® commands. Alpha is equipped with a user-friendly programming graphic interface and excellent precision performances, speed and acceleration.

Control Software

The PC software interface, which can be connected to the USB port of the central unit, aids users in programming through the following actions:
Configuring the system
Number and dimensions of the axes, configuration of the ramps and maximum speeds, type of sensors installed etc.
Programming the process
The movement steps of the robot (point, line, arch, circumference, area) generate 3D movement sequences, both “point-to-point” and “continuous path”, which can detect inputs or activate outputs during their execution. Via the flow control steps (comment, branch, jump, calibration line, delay, input detection, output setting, sub-program execution), it is possible to implement cycles, sub-routines, portions of program perfectly similar to the programming language; the user is therefore able to fulfil various applications with maximum control of the system.
Setting the coordinates from files type
DXF(CAD), DXF(CAD), GDO(Gerber), XLS (Excel): this cuts right down on robot programming times, by exploiting the information that users already know from other systems. Functions such as copy/paste, drag and drop, multiple edit and the possibility to create sub-programs, help the user in rapidly controlling the final application and ensure maximum precision and repeatability in production contexts and de-structured environments and are always preserved thanks to specific parameters (anticipate output activation, calibration lines,...).
Diagnosing and testing the program in real time
Thanks to the 3D view of the paths and the “step by step” execution of each single step, it is possible to verify the positions and test the robot program to fine-tune and calibrate the final application.

Hardware Parts

ALPHA CU4
The CU4 central unit is a control device for systems with three and four interpolated axes. It manages both linear interpolations and circular 3D interpolations with “point-to-point” and “continuous path” movements; it is programmed via proprietor software with user-friendly graphic interface. There is a support for connectivity type CANOpen® (standard CiA® DSP402) and serial RS232. All the work programs are saved on the internal flash memory and the standard process Library is included.
ALPHA IO16
The digital input/output board ALPHA IO16 is used to expand the input and output contacts. All the contacts are optoisolated and protected and can be used in PNP or NPN configuration and two outputs have relays. The board offers: 16 optoisolated “General purpose” inputs for connecting sensors, external push buttons, PLC outputs etc..11 digital optoisolated control inputs. 16 “General purpose” outputs for connecting tools, indicators etc.(digital optoisolated outputs / relay outputs). 7 status outputs. In addition, there is a serial connector for feasible future utilities. The board is used to manage the safety barrier.
DRIVER SD05
Drivers SD05 for bipolar stepper motors. SD05 manages up to 48Vdc and 5A with pulse chain input (max 100kHz) and direction. The operating parameters (microstepping, phase current, encoder etc.) can be set via proprietor software ALPHA SW.
ALPHA CP
Alpha Cp is the Control Panel for diagnosing and commanding ALPHA systems. It is used to display the status of the robot and to manage the following menus in real time: Select program / Robot controls menu / Inputs-Outputs Status / Diagnosis / Select language / Adjust display. The rear-lit LCD has 6 buttons to display and manage the menus (Standard on WRL300-WRa300-WRa500).